We finally got around to building Isaac’s shoulderpads for this convention. And it was a lot easier than we expected! We bought some wonderflex, which is a polymer material made by the same people that make the fosshape I adore so much for ears. It’s super easy to work with now that we’ve bought a heat gun.
Step one: Chaos made a mold out of poster board that fit his shoulders correctly and had the right amount of curl to it.
Step two: Chaos draped the wonderflex over the mold, heating it with the heat gun until it softened. It was super important here to keep the mold bent; laying it out flat would let it flatten out and not give the correct shape, so he ended up hanging it to keep the right bow shape. A more sturdy mold would have worked better, but we were experimenting here.
Step three: Now you have shoulder pads:
So it’s time to cover them with something! We could have painted them for a metal look, but we decided to cover them in faux leather instead. I traced the posterboard molds onto the faux leather, added about half an inch all around, then cut four pieces. I stitched pairs together to make a pocket, then used hot glue to anchor them onto the spines (to ensure they curved correctly) and seal the seam.
I then took some more of the faux leather and, having measured the length from shoulder to hip on Chaos and cut out four wide strips. I then folded each strap in half, stitching it shut, then stitched the straps at right angles at the hip. Finally, I glued the tops to the shoulder pads (you can’t stitch through wonderflex).
Step Four: I stitched on some quick pockets so he could hold his wallet 🙂
I had him try them on over the robe from last year’s con:
Just like the spec… but way too ren faire. Not nearly steampunk enough! We ran out and scrounged up some other pieces in a last-minute shopping flurry. I think the result works well, don’t you?